Miserlou57 wrote:
I've also heard this can be done easily with a homemade multi-notch (progressive relay) type controller, which I'm not averse to making, but I'd prefer something off-the-shelf. I had some ideas, but some of you probably know a lot more than I do...
hi all,
thanks for some great discussions, but there was a set of questions asked by derek that we missed. i've quoted his original question to see if we could answer them.
multi-notch (progressive relay) type of controller? there are several ways to think about this, is derek asking about a set of input relays or output contactors?
if on the input side of things, will the notch settings be additive? in other words, each notch adds a new relay signal path or will progressive notches just move the signal path to a new relay and leave prior relays in a de-energized mode? how do i mean? in the case of older golf carts in the days prior to pwm controllers, a notched footpedal caused sets of solenoids to be energized which placed a resistor coil between the batteries and the motor. the system worked in descending mode. it placed all resistor coils inline and the reduced the number of coils as the controller pedal was pressed. when going flat out, it was a straight signal path from the batteries to the motor. using this type of controller (while it can still be found) isn't recommended because it wastes energy and has been known to causes fires. when in operation, the coils can get red-hot. if derek were to choose the progressive contactor setup, it would mean (if he were using 36 vdc for instance) using the contactors to add individual batteries in series to control speed. none of the above systems are palatable!
6491: nice to have you with us. most people see controllers and control systems as monolithic...they are not. they are made up of many subsystems and external circuits. your kill circuit shows thought put towards the unthinkable. i put it to you and the others, in the same terms as the steam guys...if you've got a hot fire, low water, and building steam pressure...how many ways would you like to be able put in more water? if those fail, what's your drop-to-dead answer for creating a safe condition?
i'm not chicken little and no, the sky isn't falling...just trying to get you to think about how and what systems you are designing and building.
moose