Producting Nathan DV7 Lubricators

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DanSmo
Posts: 60
Joined: Sat Sep 14, 2013 11:54 pm
Location: Melbourne, Australia

Producting Nathan DV7 Lubricators

Post by DanSmo »

I've been keeping this fairly quiet until now, but I am pleased to announce that after 18 months of research and development as well as 250+ hours of machine time I will soon be offering 1.5" scale Nathan DV7 lubricator kits. The kits will include a body, lid, oil fill cap, handle, ratchet arm, ratchet housing, lubricant signs, a hardened shaft, roller clutches and drawings. I intend them to be built as non-operational units with a simulated ratchet movement, if you want to make it actually pump oil you're on your own as far as the design goes. To avoid issues I do not take orders in advance, this is not a business venture for me I simply want produce them for the live steam community and will advertise them in the Market Place here when they are available.

Please browse through my pictures of the process I went through to create the master pattern and tell me what you think.

Dan
Attachments
Etching details into the brass
Etching details into the brass
Milling the tank profile
Milling the tank profile
Milling the tank profile
Milling the tank profile
2015-08-15 15.48.46.jpg
Rounding corners
Rounding corners
DanSmo
Posts: 60
Joined: Sat Sep 14, 2013 11:54 pm
Location: Melbourne, Australia

Re: Producting Nathan DV7 Lubricators

Post by DanSmo »

Continued:
Attachments
Back of tank
Back of tank
Soldering details to the tank
Soldering details to the tank
Milling the reliefs for the nuts on the gear housing in the rotary table
Milling the reliefs for the nuts on the gear housing in the rotary table
Gear housing and lubricant sign patterns complete
Gear housing and lubricant sign patterns complete
Master patterns complete
Master patterns complete
I just don't understand pronouncing solder as "sodder"... where did the L go?
DanSmo
Posts: 60
Joined: Sat Sep 14, 2013 11:54 pm
Location: Melbourne, Australia

Re: Producting Nathan DV7 Lubricators

Post by DanSmo »

Continued:
Attachments
Master patterns completed 2
Master patterns completed 2
First set of castings - Success!!!
First set of castings - Success!!!
First Batch
First Batch
I just don't understand pronouncing solder as "sodder"... where did the L go?
DanSmo
Posts: 60
Joined: Sat Sep 14, 2013 11:54 pm
Location: Melbourne, Australia

Re: Producting Nathan DV7 Lubricators

Post by DanSmo »

I just don't understand pronouncing solder as "sodder"... where did the L go?
765nkp
Posts: 779
Joined: Sun May 06, 2007 9:24 pm
Location: st louis, mo

Re: Producting Nathan DV7 Lubricators

Post by 765nkp »

Nice job. They look great.

I wish I could afford 4 of them, maybe next batch.


Tim
little giant
Posts: 187
Joined: Tue Jan 06, 2015 5:35 pm
Location: Rochester NY

Re: Producting Nathan DV7 Lubricators

Post by little giant »

This item has the most detail I have seen for a non lost wax casting. Usually a person would go through this much detail for a short run of parts. Looks fantastic any more items in the future?
DanSmo
Posts: 60
Joined: Sat Sep 14, 2013 11:54 pm
Location: Melbourne, Australia

Re: Producting Nathan DV7 Lubricators

Post by DanSmo »

Little giant, what you see in the pictures is the process of how I made my master pattern. From the master pattern i made silicone moulds and injected them with wax which i then had cast by a foundry. The last two photos and video are the cast parts. And yes there will be many more to come!
I just don't understand pronouncing solder as "sodder"... where did the L go?
Howard Gorin
Posts: 349
Joined: Tue Jan 07, 2003 2:56 am
Location: Waltham, MA

Re: Producting Nathan DV7 Lubricators

Post by Howard Gorin »

I would be making the same lubricator if I could ever get my tooling back from some S.O.B. lawyer in Rhode Island.
Andypullen
Posts: 2166
Joined: Thu May 22, 2003 8:17 am
Location: Bel Air, MD

Re: Producting Nathan DV7 Lubricators

Post by Andypullen »

They look amazing Dan!!

Andy
Clausing 10x24, Sheldon 12" shaper, ProtoTrak AGE-2 control cnc on a BP clone, Reed Prentice 14" x 30", Sanford MG 610 surface grinder, Kalamazoo 610 bandsaw, Hardinge HSL speed lathe, Hardinge HC chucker, Kearney and Trecker #2K plain horizontal mill, Haas TL-1 lathe.
Asteamhead
Posts: 582
Joined: Tue Jul 31, 2012 1:59 pm
Location: Germany, Duesseldorf

Re: Producting Nathan DV7 Lubricators

Post by Asteamhead »

Wish a happy new year to all of us!
Perhaps these photos maybe of some help?
Inside looks of working Nathan lubricators - not of gauge 1 1/2 " but smaller (1 in 10).
A lost wax castng was used as housing combined with 2 pumping elements of 3 mm bore / 4 mm stroke.
Asteamhead
Attachments
Rachet is on the shaft - one part outside, one inside the housing.<br />Hood is sealed by adding an O-ring.
Rachet is on the shaft - one part outside, one inside the housing.
Hood is sealed by adding an O-ring.
The sliding crosshead is avoiding any radial forces on the pistons. Inlet bore is at the lowest position. Maybe lowered by means of a collar made of silicon.
The sliding crosshead is avoiding any radial forces on the pistons. Inlet bore is at the lowest position. Maybe lowered by means of a collar made of silicon.
DanSmo
Posts: 60
Joined: Sat Sep 14, 2013 11:54 pm
Location: Melbourne, Australia

Re: Producting Nathan DV7 Lubricators

Post by DanSmo »

Thanks Andy, I'll have one from the next batch on its way to you.

Asteamhead, wow those are fantastic. I like your idea of a cam actuated pump! That gets my the gears turning upstairs...



I've just completed a unit, here are some HD shots of the finished product.
Attachments
01.jpg
02.jpg
I just don't understand pronouncing solder as "sodder"... where did the L go?
Asteamhead
Posts: 582
Joined: Tue Jul 31, 2012 1:59 pm
Location: Germany, Duesseldorf

Re: Producting Nathan DV7 Lubricators

Post by Asteamhead »

Hello Dan,
looks as it should, great!
Adding the working pumps inside should be possible much easier due to scale of 1.6 ". There are more photos and rough drawings.
Asteamhead
Attachments
Rachets are of adverse direction right versus left to get pulling force at  preasure stroke exclusively
Rachets are of adverse direction right versus left to get pulling force at preasure stroke exclusively
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